Agriculture is the foundation of China's economy, and the development of modern agriculture helps the economy take off. Its important manifestation is the widespread use of agricultural machinery. During the use of agricultural machinery, there are problems of full load operation during busy farming and idle use during idle farming, which increases the loss of agricultural machinery and seriously affects its service life. To ensure stable operation of agricultural machinery and improve operational efficiency, timely maintenance and upkeep are crucial. This article elaborates on the maintenance of agricultural machinery and analyzes common problems and maintenance methods in the use of agricultural machinery, in order to better maintain and repair agricultural machinery.
With the development of technology and modernization, there are more and more users of agricultural machinery in agricultural production, and the maintenance and upkeep of agricultural machinery is very important. The use, maintenance, and repair of agricultural machinery are a complete system that interacts with each other. Therefore, it is necessary to carry out standardized control and daily maintenance before use. At present, there are still some problems in the maintenance and repair of agricultural machinery that require high attention and measures to be taken to solve.
1. The content of agricultural machinery maintenance
1.1 Daily maintenance of agricultural machinery
Maintaining agricultural machinery is not a simple task. In daily use, some parts of agricultural machinery may experience severe wear and tear. Therefore, it is necessary to conduct certain inspections on agricultural machinery, while also checking the air pressure in the tires of agricultural machinery. Clean key parts of agricultural machinery to prevent excessive accumulation of mud and dust from rendering the machinery unusable. In addition, when adding lubricating oil and fuel to machinery, it is necessary to choose a standard and clean one, and ensure the normal operation of the heat dissipation system to prevent situations where the temperature is too high or too low.
1.2 Maintenance of agricultural machinery components
Maintaining the internal parts of agricultural machinery is of great significance. The maintenance of agricultural machinery components does not need to be carried out every day, only on a regular basis. Therefore, regular maintenance can be carried out according to the usage needs of the machinery. In addition, regular maintenance of agricultural machinery requires regular cleaning, inspection, replacement, and maintenance of agricultural machinery. At the same time, it is necessary to regularly replace severely worn parts of agricultural machinery.
1.3 Maintenance of agricultural machinery after trial operation
Farmers have a period of trial operation after purchasing agricultural machinery. This is related to the operation of agricultural machinery and will directly affect the future use of agricultural machinery. After trial operation, maintenance of agricultural machinery can observe the components of various parts of the machinery, observe whether the machinery is operating normally, and regularly inspect it. When problems arise during the trial operation of agricultural machinery, they should be promptly resolved or replaced.
1.4 Maintenance of agricultural machinery storage
Maintenance should also be carried out for the storage of agricultural machinery, as most agricultural machinery will be stored during idle periods. At this point, it is necessary to do a good job in anti-corrosion, sun protection, and rain protection for agricultural machinery, while avoiding contact between agricultural machinery and corrosive substances.
1.5 Maintenance of agricultural machinery during special periods
In addition to the four situations mentioned, maintenance of agricultural machinery should also be carried out during special periods. For example, when agricultural machinery encounters problems, special repairs should be carried out to prevent similar problems from occurring in subsequent use.
2. Common problems and maintenance methods in the use of agricultural machinery
2.1 Common problems in the use of agricultural machinery
Firstly, the issue of mechanical wear and tear. Because agricultural machinery and equipment may experience wear and tear after a period of use, which can cause certain changes in mechanical components and dimensions. Meanwhile, wear includes both friction and damage. Wear is a friction phenomenon that occurs during the use of agricultural machinery, which is the friction between abrasives and machinery; Wear and tear refers to the phenomenon of adhesion of agricultural machinery equipment caused by excessive or low equipment temperature during use. Secondly, corrosion occurs. Because most of the current agricultural machinery and equipment are made of metal, when these components are not used correctly during use, agricultural machinery is prone to corrosion. In addition, agricultural machinery can cause corrosion in high temperature and humid environments for a long time, and corrosion can also occur when agricultural machinery comes into contact with metal components. After Z, some farmers may encounter certain problems in the use of agricultural machinery due to lack of experience or improper use. For example, prolonged or unreasonable operation of agricultural machinery can cause aging of its components, leading to certain malfunctions.
2.2 Maintenance methods for agricultural machinery
(1) To address the issue of wear and tear on agricultural machinery components, it is necessary to improve the lubricity of agricultural machinery. Because most agricultural machinery has wear problems, mainly due to insufficient lubrication of components, it is necessary to improve their lubrication.
(2) To enhance the lubrication level of agricultural machinery, it is necessary to select appropriate lubricating oils based on the usage and structure of different agricultural machinery equipment. In addition, it is necessary to regularly check the use of agricultural machinery lubricants. When the current lubricating oil turns black, replace the lubricating oil.
(3) Reasonable operation of agricultural machinery is necessary. Because the main reason for most agricultural machinery problems is caused by farmers using unreasonable operations, it is necessary to operate agricultural machinery correctly and reasonably., Before using agricultural machinery, it is necessary to check whether the agricultural machinery and equipment are in normal condition; Secondly, users need to wait for a short period of time after starting agricultural machinery and equipment, and cannot operate it immediately. Only when the agricultural machinery and equipment meet the requirements of the work can they proceed with the operation. Thirdly, when using agricultural machinery, attention should be paid to the usage time and work requirements, and agricultural machinery should not be operated under load. After Z, we need to strengthen the professionalism of agricultural machinery maintenance. On the one hand, when using agricultural equipment, it is necessary to strictly follow the instructions and not engage in illegal operations. On the other hand, when agricultural machinery and equipment malfunctions, it is necessary to find professional personnel for maintenance and cannot blindly carry out maintenance. Because professional maintenance personnel can use professional equipment to check the root cause of machine malfunctions, provide targeted solutions to the problems, and then develop maintenance sequences.
(4) When inspecting the machine, the inspector should follow the order from simple to complex. When parts cannot be purchased, maintenance personnel can replace them with other parts based on their experience. When replacing parts, it is necessary to choose a reputable manufacturer because the maintenance personnel from reputable manufacturers have certain experience and can ensure the reliability of the parts, which is greatly beneficial for the maintenance of agricultural machinery.
With the rapid development of economy and technology, various agricultural machinery and equipment are constantly being updated and replaced. Agricultural machinery should be maintained and maintained on time during use in order to improve its working efficiency. At present, traditional maintenance and upkeep methods cannot meet the current needs of agricultural machinery maintenance, such as improving the lubrication of agricultural machinery, reasonable operation of agricultural machinery, and strengthening the professionalism of agricultural machinery maintenance, in order to improve the service life of agricultural machinery and the quality of agricultural work.
2023 November 4th week VAFEM product Recommendation:
This type of product provides a complete maintenance-free sealed bearing unit with important advantages for farm applications. These quick-mount bearing units use long-life grease and seals.
Features and advantages of agricultural machinery hub unit
Extended length, field-tested performance, stronger sealing performance, life-long grease lubrication, basic maintenance-free, simple installation and replacement procedures, special application design, low grease consumption, reduced maintenance and ownership costs, and ease of environmental Influence, improve production efficiency.
2023-12-05